SenSational Circuits — Crane Intelligence Platform
IFM IO-Link · Crane Intelligence Platform

Crane Safety from sensor to CEO.

Modular IO-Link kits for collision avoidance, condition monitoring, and predictive maintenance. Start with one crane. Scale to every site — without replacing hardware.

Explore Kits → See the Platform
SC-KIT-T3 · Live Status
Laser Sensor A
O1D106 · Position 1
2,847 mm
Laser Sensor B
O1D106 · Position 2
1,203 mm
VVB Vibration
ZZ0809 · Bearing cond.
0.12 g
Temperature
TN2313 · Ambient
42°C
Encoder Position
RMU300 · Hoist
14,822 steps
Brake Health
Wear index
18%
50–80%
fewer near-miss collisions
30–60%
less unplanned downtime
20–40%
lower maintenance cost
100%
inspection traceability

Product line

Choose your tier.
Scale when ready.

Every kit builds on the last. Upgrade from Tier 1 to Tier 3 without replacing a single sensor — your hardware investment is protected.

Tier 1 · SC-KIT-T1
Collision Avoidance Kit
Laser distance sensing with brackets, cables, and reflectors. The fastest path to crane safety — M12 plug-and-play, no PLC programming required for basic operation.
  • O1D106 laser distance sensors ×2
  • M12 connection cables ×2
  • Angle brackets + reflectors ×2
  • PNP output — direct PLC connection
  • Tier 2 & Tier 3 upgrade ready
$1,995 complete kit save $59
View Tier 1 Kit →
Tier 2 · SC-KIT-T2
Condition Monitoring Kit
Adds vibration sensing, operator signaling, and IO-Link master connectivity. The most popular kit for production cranes needing real-time diagnostics.
  • All Tier 1 hardware included
  • ZZ0809 IO-Link VVB vibration kit
  • DV2130 signal lamp (R/G/Y/B)
  • Vibration, velocity & bearing condition
  • IO-Link diagnostics & device health
$3,395 complete kit save $69
View Tier 2 Kit →
Tier 3 · SC-KIT-T3
Crane Intelligence Platform Kit
The complete stack. Absolute position tracking, temperature monitoring, 7" touch HMI, and edge-ready connectivity. Total crane intelligence, one box.
  • All Tier 1 & Tier 2 hardware included
  • RMU300 absolute multiturn encoder
  • CR1077 7" programmable touch HMI
  • TN2313 temperature sensor with display
  • Edge gateway + cloud integration ready
$9,495 complete kit save $252
View Tier 3 Kit →

System architecture

From sensor to CEO
in 4 layers.

One continuous data pipeline — field sensors to enterprise dashboards. Every tier adds a layer.

01 / Field
Sensing
O1D106 distance sensors, ZZ0809 vibration, RMU300 encoder, TN2313 temperature, DV2130 signal lamp — all IO-Link.
→
02 / Control
CLICK PLUS PLC
Zone logic, collision avoidance, brake monitoring, inspection engine, fault logging and asset tracking.
→
03 / Edge
CR1077 HMI
7" touch HMI, MQTT gateway, local historian, dashboard, IO-Link parameter backup and analytics.
→
04 / Enterprise
Fleet & CMMS
Cloud dashboards, CMMS integration, predictive maintenance, inspection compliance, multi-site fleet management.
→

Proven outcomes

Results that move the needle.

Typical results from deployed SenSational Circuits installations across industrial crane fleets.

50–80%
Fewer near-miss collisions
Dynamic slowdown zones and mm-accurate O1D106 laser sensing — active from the moment of install.
30–60%
Less unplanned downtime
Continuous vibration, temperature, and brake wear trending catches failure before it happens.
20–40%
Lower maintenance cost
Shift from calendar-based replacement to data-driven intervention — fix only what needs it.
100%
Digital inspection compliance
Full OSHA/ASME traceability. No paper logs. Auto-generated inspection records for every crane, every shift.
Crane Intelligence Platform

Ready to modernize
your crane fleet?

Start with the kit that fits your facility and scale anytime — without replacing hardware. Every tier builds on the last. Talk to our engineering team to find the right starting point.

Explore Kits — from $1,995 See Full Platform Talk to Engineering

Tier 1 from $1,995 · Tier 2 from $3,395 · Tier 3 from $9,495

Compatible with
IO-Link · IEC 61131 IFM AL1342 CLICK PLUS PLC Modbus TCP MQTT / TLS OSHA / ASME 20–40 yr fleet retrofit No crane replacement required