The SenSational Circuits Collision‑Avoidance Bundle is a solution designed for overhead cranes operating in busy industrial environments. This kit combines industrial‑grade PLC hardware, precision‑mapped I/O, and our proprietary CAS Controller to deliver reliable, repeatable, and technician‑friendly collision avoidance protection.

Built for integrators, maintenance teams, and facilities that demand zero downtime, this system installs cleanly, configures quickly, and provides long‑term operational confidence.

Laser distance sensors not included. This kit is designed to work with external 4–20 mA laser distance sensors. The PLC accepts 4–20 mA inputs, and the sensor‑driven controller can operate discrete laser outputs for applications that don’t require analog distance feedback.

⭐ Key Features

• Pre‑engineered PLC logic for collision‑avoidance applications

• Industrial‑grade CLICK PLUS CPU with expansion I/O

• WiFi‑enabled diagnostics for remote monitoring

• Pre‑loaded microSD for logging, backups, and firmware updates

• Fully documented for technicians and inspectors

🧰 What’s Included

• CLICK PLUS CPU

• Power supply

• Combo I/O modules

• WiFi antenna

• I/O cable

• USB programming cable

• 16GB microSD card

• SenSational Circuits CAS Controller

• Pre‑configured PLC program

• Installation guide + wiring diagram

📐 Technical Specifications

Controller & PLC

• CLICK PLUS C2‑03CPU‑2

• 120VAC or 24VDC power input options

• Mixed analog/digital I/O

• SD‑based program backup

• WiFi diagnostics support

• 4–20 mA analog input support for distance‑based collision‑avoidance logic

CAS Controller

• SenSational Circuits sensor‑driven control module

• Supports discrete laser output control (enable/disable/trigger)

• Designed for harsh industrial environments

• Ideal for simple zone‑based collision‑avoidance when analog distance feedback is not required

Environmental

• Operating temperature: –20°C to 60°C

• Humidity: 5–95% non‑condensing

🏭 Ideal For

• Overhead bridge cranes

• Gantry cranes

• Manufacturing bays

• Fabrication shops

• Warehouses

• Maintenance facilities

• Any environment requiring collision prevention between cranes, walls, or fixed structures

🔦 Laser Sensor Compatibility

• Supported analog input: 4–20 mA signal to PLC for distance‑based logic

• Supported discrete control: CAS Controller can switch laser enable/disable or trigger inputs

• Validated with: IFM O1D106 laser distance sensors

• Use cases:

  • PLC + 4–20 mA: Multi‑zone slowdown curves, distance‑based stopping, precision collision‑avoidance

  • CAS Controller (discrete): Simple “in/out of zone” detection, laser on/off control, basic collision‑avoidance

Note: IFM O1D106 lasers are not included and must be purchased separately.