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43F42BCA-BC15-420D-978B-8150D8DBB13F.jpg (Copy)

Collision‑Avoidance Kit Overhead Cranes Zero Guesswork. Maximum Uptime.

$2,895.00

The SenSational Circuits Collision‑Avoidance Bundle is a solution designed for overhead cranes operating in busy industrial environments. This kit combines industrial‑grade PLC hardware, precision‑mapped I/O to deliver reliable, repeatable, and technician‑friendly collision avoidance protection.

Built for integrators, maintenance teams, and facilities that demand zero downtime, this system installs cleanly, configures quickly, and provides long‑term operational confidence.

Laser distance sensors not included. This kit is designed to work with external 4–20 mA laser distance sensors. The PLC accepts 4–20 mA inputs.

⭐ Key Features

  • Pre‑engineered PLC logic for collision‑avoidance applications

  • Industrial‑grade CLICK PLUS CPU with expansion I/O

  • WiFi‑enabled diagnostics for remote monitoring

  • Fully documented for technicians and inspectors

🧰 What’s Included

  • CLICK PLUS CPU

  • Power supply

  • Combo I/O modules

  • WiFi antenna

  • I/O cable

  • USB programming cable

  • 16GB microSD card

  • Pre‑configured PLC program

  • Installation guide + wiring diagram

📐 Technical Specifications

Controller & PLC

  • CLICK PLUS C2‑03CPU‑2

  • 120VAC or 24VDC power input options

  • Mixed analog/digital I/O

  • SD‑based program backup

  • WiFi diagnostics support

  • 4–20 mA analog input support for distance‑based collision‑avoidance logic

Environmental

  • Operating temperature: –20°C to 60°C

  • Humidity: 5–95% non‑condensing

🏭 Ideal For

  • Overhead bridge cranes

  • Gantry cranes

  • Manufacturing bays

  • Fabrication shops

  • Warehouses

  • Maintenance facilities

  • Any environment requiring collision prevention between cranes, walls, or fixed structures

🔦 Laser Sensor Compatibility

  • Supported analog input: 4–20 mA signal to PLC for distance‑based logic

  • Supported discrete control: CAS Controller can switch laser enable/disable or trigger inputs

  • Validated with: IFM O1D106 laser distance sensors

  • Use cases:

    • PLC + 4–20 mA: Multi‑zone slowdown curves, distance‑based stopping, precision collision‑avoidance

    • Note: IFM O1D106 lasers are not included and must be purchased separately.

The SenSational Circuits Collision‑Avoidance Bundle is a solution designed for overhead cranes operating in busy industrial environments. This kit combines industrial‑grade PLC hardware, precision‑mapped I/O to deliver reliable, repeatable, and technician‑friendly collision avoidance protection.

Built for integrators, maintenance teams, and facilities that demand zero downtime, this system installs cleanly, configures quickly, and provides long‑term operational confidence.

Laser distance sensors not included. This kit is designed to work with external 4–20 mA laser distance sensors. The PLC accepts 4–20 mA inputs.

⭐ Key Features

  • Pre‑engineered PLC logic for collision‑avoidance applications

  • Industrial‑grade CLICK PLUS CPU with expansion I/O

  • WiFi‑enabled diagnostics for remote monitoring

  • Fully documented for technicians and inspectors

🧰 What’s Included

  • CLICK PLUS CPU

  • Power supply

  • Combo I/O modules

  • WiFi antenna

  • I/O cable

  • USB programming cable

  • 16GB microSD card

  • Pre‑configured PLC program

  • Installation guide + wiring diagram

📐 Technical Specifications

Controller & PLC

  • CLICK PLUS C2‑03CPU‑2

  • 120VAC or 24VDC power input options

  • Mixed analog/digital I/O

  • SD‑based program backup

  • WiFi diagnostics support

  • 4–20 mA analog input support for distance‑based collision‑avoidance logic

Environmental

  • Operating temperature: –20°C to 60°C

  • Humidity: 5–95% non‑condensing

🏭 Ideal For

  • Overhead bridge cranes

  • Gantry cranes

  • Manufacturing bays

  • Fabrication shops

  • Warehouses

  • Maintenance facilities

  • Any environment requiring collision prevention between cranes, walls, or fixed structures

🔦 Laser Sensor Compatibility

  • Supported analog input: 4–20 mA signal to PLC for distance‑based logic

  • Supported discrete control: CAS Controller can switch laser enable/disable or trigger inputs

  • Validated with: IFM O1D106 laser distance sensors

  • Use cases:

    • PLC + 4–20 mA: Multi‑zone slowdown curves, distance‑based stopping, precision collision‑avoidance

    • Note: IFM O1D106 lasers are not included and must be purchased separately.

Reflector for retro-reflective sensors
$275.00
Angle bracket
Angle bracket
$30.00
PHOTOELECTRIC DISTANCE SENSOR
PHOTOELECTRIC DISTANCE SENSOR
$625.00
audible alarm buzzer
$97.00

Choose Your Kit

Collision‑Avoidance Base Kit — Complete Controller Panel

The SenSational Circuits Collision‑Avoidance Base Kit is a fully engineered controller panel designed for overhead cranes operating in demanding industrial environments. This kit includes everything required to install a clean, professional, technician‑friendly collision‑avoidance controller — no guesswork, no loose parts, no improvisation.

Built around the industrial‑grade CLICK PLUS PLC platform, the Base Kit includes a complete wiring infrastructure: DIN rail, double‑level terminal blocks, wire duct, bulkhead connectors, and a pre‑assembled field‑wiring interface. The result is a compact, serviceable, OEM‑grade panel that installs quickly and integrates seamlessly with existing crane systems.

This kit is compatible with common electrification systems, including the Duct‑O‑Wire 2L100 Duplex Kit, and supports 4–20 mA laser distance sensors for multi‑zone slowdown and stopping logic.

Laser sensors not included.

Pro Collision‑Avoidance Kit (Recommended)

For most overhead cranes and retrofit projects.

Adds:

  • Pre‑configured multi‑zone logic

  • Duct‑O‑Wire 2L100 compatibility

  • Technician‑ready documentation

  • Commissioning checklist

  • Expanded I/O mapping

4‑Axis Collision‑Avoidance Kit

Includes everything in the Base Kit plus:

  • 4× photoelectric distance sensors

  • 4× reflectors

  • 4× angle brackets

  • 4× M12 sensor cables

  • Audible alarm

  • Full 4‑axis configuration

Perfect for bridge + trolley + dual‑laser applications.